Faltec Production System
FFPS is the production of high-quality products “more safely / faster / cheaper”
Since FY2012, FALTEC has globally deployed this activity as
“Faltec Dash ½ Activity (FD1/2 Activity)”.
The 1st stage is inventory reduction by enforcing the slogan “half space, half lead time”.
The 2nd stage is being deployed with the reduction of variable costs (direct materials cost, direct labor cost) as the key item.
Currently, we are also engaged with reduction of fixed costs, aiming for industry top-level cost competitiveness.
|Stage||Key Point||Activity Content|
|1st Stage||①Half plant space||Inventory reduction activity|
|②Half lead time|
|2nd Stage||③Reduce variable costs||Direct materials cost: reduce scrap|
|④Reduce fixed costs||Indirect work efficiencies activity
Energy cost reduction activity
Global logistics cost reduction activity
FALTEC manufactures plastic and metal parts, and our advanced processing methods for paint/plating/deposition/ sputtering, etc. are globally deployed from mother factories.
With the domestic plant as the mother factory, standards for both Monozukuri and technology for identical facilities, identical processes, identical quality, identical kaizen, and identical management are globally deployed to manufacturing sites.
This makes it easier to share kaizen which is found in daily processes, so confirmations and countermeasures can be quickly and mutually studied.